Why You Should Choose Insert Molding for Plastic Parts
Insert molding is a well-known and highly specialized process that needs an insert, usually a metal, to be first placed in the tool for injected plastic to flow around. A single molded plastic piece made by encasing the insert is considerably stronger than one made utilizing secondary assembly.
Automobiles, kitchenware, home furnishings, tools, devices, knobs, electrical components, and other industrial applications can all employ insert molding. Not only does insert molding lower labor and assembly costs, but it is also superior to assembly parts in terms of size and weight reduction, component reliability, increased part strength and rigidity, and increased design freedom.
10 Reasons to Choose Insert Molding for Platic Parts
Insert molding is one of the most economical methods for strengthening a component so that it is better able to withstand powerful forces. The following are the 10 main reasons to choose insert molding for plastic parts.
1. Strength and Reliability
The ability to improve product design and manufacturing is one of insert molding's major benefits. Other molding processes cannot produce the level of accuracy needed to place inserts into a mold design. In short, integrated plastic elements are far more durable and dependable.
Additionally, there is less chance for manufacturing error because this one-step technique doesn't include assembly.
Parts made of plastic can weigh up to 50% less than those made of metal. One of the main factors driving businesses to use plastic molding for parts is this, along with strength. Lighter weight increases productivity and utility in a variety of ways, including fuel efficiency and improved ease of use for surgical equipment.
3. Improved Design Flexibility
Plastic resin detailed molding enhances elegant product design. As a result, the parts are produced and remain intact. The finished product's nature enables greater service, which is evident in higher client retention.
Without compromising on toughness or performance, insert molding enables the creation of parts that are significantly smaller or thinner. Vehicle parts are a perfect example of insert molding. More internal space in the car results from thinner door and console components.
Insert molding reduces costs in two different ways. They first enable the use of significantly less expensive materials. Resins are typically far less expensive than metals. Additionally, the actual production techniques for molding are economical. A single step is required for insert molding. In contrast to other molding types, assembly and labor expenses can be reduced.
Long working hours and a slower turn-around result from designers' time spent adding non-standard parts. With enhanced efficiency come time and cost savings with vertical injection machines.
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In the production process, insert molding removes a second assembly stage. There is no need for a separate activity because the insertion of metal or other components is combined with the molding stage. This eliminates the need for labor and expensive specialist equipment for these procedures, saving time and money.
It involves the fastest plastic injection molding. While the intricacy of a mold affects manufacturing speed, cycle times typically last only 15 to 30 seconds.
7. Can Use Multiple Materials
Several different kinds of plastic resins can be used in the process of insert molding. These include recyclable thermoplastics, which are environmentally favorable. Polyethylene, polystyrene, and nylon are the most widely used thermoplastics. These are all lightweight, strong, and perfect for both heavy-duty industrial equipment and consumer goods.
Elastomers and thermosets, such as epoxy, are other prevalent materials. Natural rubber is a wonderful illustration of the latter because it is both resilient and flexible.
8. Can Use Numerous Designs
Two distinct pins are inserted into the plastic mold. In addition to materials, insert molding permits a wide range of shapes and patterns for its components. Using metals frequently makes this impossible. It is clear how infinite variations of plastic have increased the potential for innovation and design across a variety of industries.
A finalized or production-equivalent part can be obtained by plastic injection molding, which needs little to no end finishing. You can get high-quality parts with the smooth finish you seek for your product by using premium molds.
9. The Process can be Automated
The reason that a large number of the production process can be automated is one of the main factors contributing to insert molding's ability to provide reliable results. By having the machine generate parts at a constant rate and with a high fulfillment rate, you can minimize the possibility of human error.
10. Environment Friendly
It's crucial to take into account a company's green manufacturing activities when searching for a high-volume insert molding partner because they demonstrate a dedication to quality, longevity, and maximum safety. Extra plastic is produced during the molding process.
Look for a business that has a process in place to recycle any extra plastic it produces. Modern equipment is used by the most environmentally conscious plastic injection molding businesses to help reduce waste, transportation, and packing.
Insert molding is an eco-friendly process. Plastic injection molding technologies help the environment by utilizing only the necessary amount of plastic to construct parts, which is a trend toward sustainability. Recycling extra plastic reduces waste while helping the environment.
Every action we do at Moulds Asia is guided by a commitment to environmental sustainability. We have implemented numerous green initiatives throughout the years, all of which have assisted us in becoming one of the most environmentally responsible leaders in the injection molding sector.
Perfection and cost-effectiveness are two of the most essential aspects that the majority of businesses seek while creating plastic parts. It is therefore not unexpected that a method like insert molding has gained so much traction and has been used for both smaller runs and for mass manufacturing of products with precise tolerances.
We at Moulds Asia, take into consideration all the necessary aspects to produce reliable and efficient products.
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